INDUSTRY:

PRINT

Ultra-fast roll changes, jam-proof design, easy operation, and reactive tension control give printers the highest bundle integrity at the lowest per bundle price.

Print manufacturing is often a harsh production environment. 24-hour production cycles, sparse preventive maintenance schedules, paper dust and ink everywhere, and immovable deadlines. To stay on schedule and produce a high-quality product, equipment needs to run easily and reliably. Commercial printing companies rely on our MPT Series and APT Series banders in every area of their manufacturing process. From the pressroom to the bindery to samples to kitting, our banders provide the versatility they need, and the reliability they demand.

We provide both manually-operated systems can run up to 25-30 bundles per minute as well as fully automated, stacker-integrated systems. Whether you're running a single shift five days a week or 24 hours per day, 7 days per week, our banding system conforms to any printing workflow.

Our clients range from the largest in the industry to your local print and copy shop. While their workloads may vary, their needs are the same:

  • Secure bundles that do not break open during shipping and transport
  • An easily removable band
  • Machine reliability
  • A banding material that does not obstruct the address block for USPS mailing
  • The lowest per bundle cost with the highest bundle integrity
  • Versatility to band a single brochure up to 20-pound bundles
  • Easy to operate interface
  • 10-second roll changes

Cost Savings

Our banders use a banding material that is a fraction of the cost of other banding consumables; often providing an ROI solely on consumable savings in less than six months. All of our banders are designed and manufactured to require no preventive maintenance. By using the highest quality, precision machined components, each Madison Bander can perform even under the most demanding production environments.

Ultimate reliability

Our banders are designed, manufactured and assembled here in the United States of America. Industrial-grade components and exacting design and manufacturing standards combine to give you trouble-free operation and performance.

Simplicity

Our banders are designed for entry-level employees to operate with only minutes of training via step-by-step instructions and an easy-to-read touchscreen display.

Speed

At 25-30 bundles per minute, our MPT Series banders will outpace most banders available today. Ten-second roll changes help keep our banders doing what they does best: keeping your line running.

Versatility

Our Reactive Tension Control System enables you to to band a single brochure and still provide the strength to securely hold a 20-pound mail bundle.

Minimal footprint

110-volt power and standard house air allow this bander to move easily from workstation to workstation, leaving the smallest possible footprint in your facility.

Sustainability

CE banders use 100% recyclable LLDPE banding material that can be co-mingled with existing stretch film recycling programs.

PRINT / PRINT & STACK

Our stacker unit uses a hopper to collects product from an up-stream operation such as a card affixing table or binding machine until either a predetermined count is reached or a sort signal is received from the up-stream equipment.From there, products are dropped in the push position and indexed into the banding position. The pusher is driven by a high speed stepper motor.

  • In-Feed Conveyor
  • Single Drop Accumulator
  • Stepper Drive Pusher

Card Sorting / Gift Cards

This system was engineered to count, stack, and auto-band cards as small as 3" x 3" and up to 8.5" x 11" in 4" bundles at rates up to 25 bundles per minute. By accepting a single product stream or shingled product stream, our stacker can seamlessly integrate with most card lines. This system also has an automatic roll changer, providing maximum uptime.

Middleton, WI 53562
2324 Pinehurst Drive

dan.odegard@controls-llc.com